Hoerbiger reciprocating compressor design

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There is the cost effectiveness aspect: gas costs money and is too valuable a resource to be wasted through leaks. Extreme robustness and high-precision capacity control are now possible with eHydroCOM, and capacity changes can be controlled dynamically, in a stable process, and without disruption in a wide control range. Energy consumption is thus minimized across the entire performance range of 0 to percent. The system is easy to install, calibrate, and operate, making it also suitable for retrofitting existing compressor equipment. Javascript must be activated in order to make full use of this website.

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  • images hoerbiger reciprocating compressor design

    HOERBIGER eHydroCOM – a stepless capacity control system for reciprocating compressors – is designed as a plug-and-play solution: the system is operated.

    Reciprocating compressor valves work under demanding conditions. HOERBIGER compressor valves oper- has developed designs and materials to. In a French ammonia plant a broken compressor piston rod needed urgent replacement.

    Facts in Adapt compressor design to increase bearing life.

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    Solution.
    Economical for decades In the past, reciprocating compressors were designed for a particular capacity; if circumstances change, efficiency goes down. Drastically fluctuating production processes and stringent environmental regulations increasingly strain the reciprocating compressor, which is the heart and workhorse of refineries, chemical plants, and natural gas production or storage operations.

    Video: Hoerbiger reciprocating compressor design STASSKOL - SEALINGS FOR COMPRESSORS

    Javascript must be activated in order to make full use of this website. Extreme robustness and high-precision capacity control are now possible with eHydroCOM, and capacity changes can be controlled dynamically, in a stable process, and without disruption in a wide control range. Still, since they are wear parts, they form a weak spot in every reciprocating compressor.

    Reciprocating compressors are durable plant components that in most instances can outlast many process changes.

    images hoerbiger reciprocating compressor design
    Hoerbiger reciprocating compressor design
    Reliability increases drastically when old packings or valves are replaced with modern high-performance products.

    Experience has shown these losses to be even higher in worn or damaged packings. Efforts are made today to reduce the impact of leakage gas on safety and the environment by rinsing the system with nitrogen or burning off the gas. Economical for decades In the past, reciprocating compressors were designed for a particular capacity; if circumstances change, efficiency goes down. Uncovering such insidious processes requires a fundamental analysis of the compressor and its environment.

    Energy consumption is thus minimized across the entire performance range of 0 to percent.

    Design release. New valve series.

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    Simulation. Design programs. Design. Internal Tests Both, reciprocating and diaphragm compressors are used. The. However, many of the available systems are based on technology designed purely can only meet the special requirements of reciprocating compressors to a.

    Leakage Problem of Reciprocating Compressors HOERBIGER developers designed seals that pump the oil volume back into the packing.
    In addition to the technology itself, the on-site analysis also takes the customer's plant processes, compressor design, operating conditions, and maintenance practices into consideration.

    Designed for extremely long maintenance intervals, the new unit minimizes energy and maintenance costs alike. There is the environmental aspect: natural gas has a very high global warming potential GWP.

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    If the oil pressure should drop unexpectedly, the system automatically switches to an emergency function, which is a vented or rinsed and cleaned mode of the packing. The volume of oil conforms exactly to the surface of the piston rod, making it impossible for gas to escape as long as the oil pressure exceeds the gas pressure.

    images hoerbiger reciprocating compressor design
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    Gas volumes that are not required are pushed back into the intake line at the start of the piston stroke, expending almost no energy.

    images hoerbiger reciprocating compressor design

    Stepless capacity control allows operators to easily and flexibly adjust the compressor capacity to new operating points and significantly reduce energy consumption. Javascript must be activated in order to make full use of this website.

    XperSEAL Compression Technology, Drive Technology, Hydraulics by HOERBIGER

    There are a variety of reasons why operators of reciprocating compressors generally want to prevent gas leakage. New intake valves equipped with modern capacity control enable major energy savings in compressors that operate in a flexible process landscape not marked by constant full or half load scenarios. A typical oil-lubricated packing for piston rods on a large compressor loses to liters of gas per hour, which equates to more than six tons a year in a four-cylinder compressor used to compress methane.

    Particular emphasis was placed during development on the option of easily retrofitting existing equipment.

    3 Replies to “Hoerbiger reciprocating compressor design”

    1. If the operator follows these recommendations, considerable improvements can be achieved with measures that are sure to produce fast results. Uncovering such insidious processes requires a fundamental analysis of the compressor and its environment.